FEI STU · BatteryLab
Our Capabilities
We provide advanced research capabilities in energy materials, aging analysis, sensing, and modeling to support the development of next-generation energy storage solutions for batteries, supercapacitors, and hydrogen systems. Unique infrastructure — interdisciplinary expertise — skilled team.
6
Research Areas
100+
Cycler Channels
-40°C
To +150 °C range
Battery Characterisation & Diagnostics
Cycling, Aging & Diagnostics
We cover the full innovation chain from advanced materials through to diagnostics, modelling, and degradation-informed control. Our work combines comprehensive electrochemical characterisation with cycle-life studies, structural analysis, and equivalent-circuit modelling to understand, predict, and extend battery lifetime across a wide range of operating conditions.
- Cycle-Life Testing
Systematic charge/discharge cycling to track capacity fade and resistance growth over time.
- Calendar Aging Studies
Long-term storage testing under controlled temperature and state-of-charge conditions.
- Temperature-Controlled Testing
Cycling in climatic chambers across −40 °C to 170 °C for comprehensive thermal stress evaluation.
- Cyclic Voltammetry (CV)
Redox behaviour, capacity, and reaction reversibility analysis across different scan conditions.
- Electrochemical Impedance Spectroscopy (EIS)
Separation and quantification of resistance, charge transfer, and diffusion contributions.
- ICA / DTV Analysis
Non-invasive identification of degradation mechanisms directly from charge/discharge curves.
- GITT / PITT
Kinetic characterisation and diffusion coefficient measurement of electrode materials.
- Calorimetry
Heat generation analysis for thermal characterisation and early safety risk assessment.
100+ Cycler Channels
−40 °C to 170 °C Testing Range
Advanced Electrochemical Diagnostics
Calorimetry
Battery Systems & BMS
Battery Systems, BMS & Harsh Environments
We design, integrate, and validate battery systems from cell to pack level — including mission-critical deployments in space and other extreme environments. Our work bridges material and cell-level behaviour and real-world system performance, with a strong track record in national, international and ESA-collaborative projects.
- Battery Pack Design & Integration
System-level assembly, configuration, and performance validation from cell to pack.
- BMS Algorithm Development
SOC, SOH, and SOP estimation with integrated early fault detection and safety warning.
- Thermal Management & Runaway Prediction
Internal temperature estimation and proactive identification of thermal runaway risk.
- Harsh-Environment & Space Validation
Sub-zero cycling, pulsed load profiles, and accelerated aging for mission-critical applications.
- Smart Sensing for State Estimation
Acoustic, strain, and pulse-based sensing for real-time diagnostics under dynamic operating conditions.
- Life-Cycle Assessment & Battery Passport
Environmental impact quantification and compliance support aligned with EU Battery Regulation.
Cell-to-Pack Integration
Space-Grade Validation
Smart Sensing
Simulations & AI
Modelling, Simulation & AI
We develop physics-based and data-driven models that translate experimental findings into predictive tools — enabling virtual testing, degradation forecasting, and intelligent control strategies at both cell and system level.
- Equivalent-Circuit Model (ECM) Development
Parameter identification and HPPC-based model calibration with experimental validation.
- Physics-Informed AI & Machine Learning
Degradation trajectory prediction and lifetime estimation integrating physical priors with data.
- Multiphysics Simulation (COMSOL / MATLAB)
Coupled electrochemical-thermal modelling for virtual testing and design optimisation.
- Digital Twin Development
Virtual battery replicas for real-time monitoring, lifetime prediction, and risk mitigation.
- State Estimation Algorithms (SOC, SOH, SOP, SOS)
Robust estimation under dynamic loads and harsh conditions for BMS integration.
- Fast-Charging Strategy Optimisation
Model-guided development of charging protocols that maximise performance while limiting aging.
Physics-Informed AI
Digital Twin Capability
COMSOL Multiphysics
PyBaMM
Supercapacitor Technology
Supercapacitor Materials & Fabrication
We prepare and process advanced electrode materials for supercapacitors — from initial synthesis through to electrode fabrication — using a broad range of chemical and physical deposition techniques on both rigid and flexible substrates.
- Active Material Synthesis
Preparation of metal oxides, sulfides, 2D TMDs, and hybrid composites via chemical and hydrothermal routes.
- Multi-Method Deposition
Electrode fabrication using Doctor Blade, spray coating, spin coating, sputtering, and electrodeposition.
- Flexible & Solid Substrate Processing
Electrode preparation on both conventional and flexible substrate platforms.
- Active Mixture Formulation
Optimisation of binder, conductive additive, and active material ratios for electrode performance.
- Electrolyte Compatibility Evaluation
Systematic testing of electrode behaviour across different aqueous and non-aqueous electrolyte systems.
- Structural & Morphological Characterisation
Material quality verification and structure–property correlation from synthesis to electrode level.
2D Material Electrodes
Flexible Substrate Fabrication
Hybrid Energy Storage
Supercapacitors and Hybrid Systems
Supercapacitor Testing & Hybrid Systems
We characterise the electrochemical performance of supercapacitor electrodes and full devices, and develop hybrid energy storage systems that combine the power density of supercapacitors with the energy capacity of batteries.
- CV, LSV & EIS Characterisation
Power capability, energy storage mechanism analysis, and impedance-based diagnostics.
- Galvanostatic Charge/Discharge (GCD) Testing
Energy density, power density, and coulombic efficiency evaluation under realistic conditions.
- Cycle Stability & Reliability Testing
Long-term performance assessment under varied load profiles and temperature conditions.
- Prototype Assembly & Validation
Full supercapacitor cell construction, integration, and performance benchmarking.
- Hybrid Battery–Supercapacitor Systems
Design and testing of combined storage architectures for high-power, high-energy applications.
- Modelling & Energy Management
Mathematical modelling of supercapacitor dynamics and power flow optimisation strategies.
CV / EIS / GCD Characterisation
Cycle Stability Testing
Battery–Supercapacitor Hybrids
Hydrogen & Solar
Hydrogen & Photoelectrochemical Systems
We develop materials, systems, and sensors for hydrogen generation and solar-driven energy conversion — covering the full pipeline from catalyst synthesis and interface engineering to electrolyzer validation and long-term stability assessment.
- Catalytic Layer Preparation
Synthesis of TMD-based, metal oxide, sulfide, and carbon-based catalysts for electrolysis applications.
- Photoelectrochemical Structure Fabrication
Preparation of photosensitive layers and MIS photoelectrodes for solar-driven water splitting.
- Electrochemical Characterisation (CV / LSV / EIS)
Evaluation of catalytic activity, conversion efficiency, and interface stability.
- Electrolyzer Configuration & Testing
System assembly, operating-point mapping, and efficiency validation across configurations.
- Long-Term Stability Testing
Durability and degradation assessment under sustained electrochemical and photochemical operation.
- Hydrogen Sensor Development
Design, fabrication, and sensitivity characterisation of metal oxide and sulfide-based gas sensors.
Electrolyzer Development
Photoelectrochemical Systems
Hydrogen Sensors
Long-Term Stability Testing